GMAW/FCAW Pipeline Automatic Welding

 

GMAW/FCAW PIPELINE AUTOMATIC WELDING

 automatic pipeline welding

  Mechanization and automation have become hot topics in today’s society, and they are also an inevitable trend of social development.
    Pipeline automatic welding is a welding construction technology that enables the entire welding process to be automated and programmed by means of mechanical power and other methods. Compared with manual welding, this technology is relatively simple and easy to control, with high welding quality, beautiful weld seam formation, fast welding speed, low labor intensity, and less human influence on the welding process. Therefore, automatic pipe welding has great advantages for large-diameter thick-walled steel pipes and pipeline construction under harsh environmental conditions. In today’s audit committee where people’s living standards are generally improving, fewer and fewer young people are willing to do high-strength welding work. Automatic pipe welding will inevitably gradually become the main welding method for pipeline construction in home and abroad.oil&gas pipeline

With the year-by-year increase in the mileage of long-distance oil and gas pipelines in various countries, and the gradual increase in requirements for pipeline steel pipe grades and wall thicknesses, high-efficiency and high-quality welding technology has become a major requirement of the welding industry. At present, SMAW has been gradually replaced by FCAW and GMAW automated welding. Pipeline automatic welding greatly improves welding efficiency and reduces labor intensity. At the same time, the overall performance of welded joints is better, and there are great advantages in quality and efficiency.
FCAW/GMAW pipeline auto welding equipment includes: welding head, wire feeder, power supply part, and remote control device, etc.
 HW-ZD-200Welding Head

     Through more than ten years of independent research and development, Tianjin YIXIN Pipeline Equipment Co., Ltd. has upgraded the patented welding head from generation to generation. Its small size, light weight, and portable design are suitable for field construction requirements. Its structure is a fully enclosed structure, which effectively prevents dust and iron filings from entering the inside of the trolley, thereby greatly extending the life of the welding head. At the same time, it adopts a high-strength magnetic adsorption method, which can be welded independently of the track, which is simple and convenient, and the weld seam is beautifully formed, and the welding quality is good. It is the best choice for automatic welding.Wire Feeder

     The wire feeder developed by YIXIN is divided into two types: one is an independent wire feeder with a closed structure, and the applicable wire feeding reel is 15KG to protect the welding wire from the environment; the other is an integrated wire feeder, It is an integrated structure with the welding head, and the suitable wire feeding reel is 5KG. The wire feeding is more stable during the welding process, and it is also more convenient for on-site construction.Power Source

     The power supply used in the YIXIN patented welding equipment is the KEMPPI power supply imported from Finland, which has stable welding performance and reliable quality, and has won unanimous praise at home and abroad.Control Device

     Aiming at the remote control device, YIXIN also uses a patented design, wireless remote control, which can be clearly displayed in extremely cold environments. Through the handheld remote control, you can realize the adjustment function of welding parameters such as welding torch/wire selective welding, welding torch height, left and right, swing width, welding speed, wire feeding speed, etc., easy to operate, one-handed holding, and ergonomics .

Post time: Mar-02-2021